Autor: digitalprofessions

• Recognize trapped capital in production processes and convert it into value drivers 
• Explore and monetize hidden potential in manufacturing processes
• Use intelligent tools to secure operational excellence for the entire production chain
• Build own production ecosystems

Recognize trapped capital in production processes and convert it into value drivers

Industries being dependent on the fulfillment of regulatory requirements like pharmaceutical and chemical are permanently confronted with complying their manufacturing environment to the latest regulations. Having always a new regulation or validation challenge ahead means constant movement, and often uncertainty in the market.

Beyond securing the competitive advantage within target markets and avoiding further pressure, manufacturing companies require a new form of business technology. Process Mining as intelligent data analysis does not only support the coverage of most relevant business targets like digitizing existing business models in manufacturing or establishing reliable solutions for modern supply chains. Especially on the monetary side, its core function is to recognize the black hole in production processes caused by sub-optimal or over-priced methods. By identifying capital trapped in production processes, this technology is getting even more attractive when users can clearly trace back the point of when-and-where they either loose or start to earn money.

Explore and monetize hidden potential in manufacturing processes

How can Process Mining increase efficiency and productivity to boost business performance?

Process Mining allows to pursue a fully optimized capacity and material planning which considers best-case market approach and production strategies while allocating existing facilities. Thus, best economical outsourcing recommendations are provided for globally distributed production facilities.

Imbalances in production volumes are avoided like holding too much of certain inventory in one place while there’s a shortage in other locations.

Process Mining also takes on the need for establishing robust supply chains where manufacturers need to be able to maintain targeted fill rates for drugs and fluids, as well as service levels in accordance with quality standards and delivery times. Manufacturing delays are eliminated that cause drug shortages, risk patient’s health and evoke considerable costs for the health care system.

Use intelligent tools to secure operational excellence during the entire production chain

Synoptik, the intelligent software solution by Gravity Pull Systems, covers the complete production logistics and supply chain, from planning, production to fulfillment and distribution, and allows a more sophisticated and economic procedure:

Its AI-functions do not only analyze, but automatically optimize production processes, continuously re-calculate the global optimum should changes occur, and provide users with a selection of data-based optimization proposals in real-time to ensure optimized pharmaceutical and chemical manufacturing.

Sub-optimal or over-prized procedures are detected and made visible for process improvement.

Build own production ecosystems

Manufacturing companies can collaborate with their business partners on one common platform. Creating own ecosystems let material suppliers, production companies, regulatory bodies, customers as well as internal multi-plant facilities benefit from short information cycles, and grants clear transparency and end-to-end traceability across the entire production cycle.

Contact:

Dagmar Bisky-Groh |dagmar.bisky@gpsyst.com | + 49-173-9904996

VP Sales | Gravity Pull Systems, Inc. | http://www.gpsyst.com

Gravity Pull System:

Gravity Pull Systems, Inc. is the enabler of industrialization in manufacturing, with rootes originating from Additive Manufacturing. With leading AI-solutions and decades of experience, the company supports manufacturers to succeed in digital transformation within expanding technology fields. The company is headquartered in Zurich, Switzerland.

Taking on current needs for digitizing additive manufacturing (AM) processes, AM/3D companies and printing service providers are challenged with finding the right MES solution for their very special needs in Additive Manufacturing.

Consider that the right system is not only one that provides the most required production features, just being tuned-up to get customized. Rather, it’s relevant to keep the entire production cycle in mind:

A very special MES is the one that comes along as an integral part of a powerful Additive Manufacturing framework. That is tightly integrated in a system enabling dynamic scheduling, resource planning, tracking & sensor technology, cost optimization, quality & compliance, analytics … thus achieving holistic AM processes straight-through from order entry till post-processing.

Smart, traceable and transparent end-to-end production, resulting in utmost optimal results. Just have a look at Synoptik, the power framework in Additive Manufacturing: An integrated system of

• Order Entry Management
• Schedule Optimizer (planning system)
• MES
• Post-Processing included (for metals/CNC as well as polymers)

Each module can also be used as standalone function, depending on required production schedule.
 
Get further details about Synoptik to enable digitization in Additive Manufacturing: www.gpsyst.com

Synoptik, the software suite for enabling digitization in additive manufacturing (AM), is the response to the upcoming need for establishing innovative business models like “AM industry ecosystems” or “AM platform economy”.

Platform models like digital warehouses or digitized supply chains are designed to pursue a more professional service approach towards end customers. Having OEMs, suppliers and AM service partners on one industry platform revolutionizes current production cycles, e.g. in on-demand production of spare parts. Bringing more agility, more quality, more speed in production and order fulfillment, industry demands can be served in a highly optimized, flexible and cost-efficient way. Sustainable green production” is well considered by advanced concepts for material consumption, and production of building parts in closest distance to their destination.

A powerful AI-software layer like Synoptik is the relevant brick to build intelligent frameworks. Offering end-to-end traceability throughout the entire manufacturing process:

From order entry management, Schedule Optimizer with fine-tuned scenario planning and real-time data transfer of calculated results into its integrated MES, to manufacturing including post-processing.

All applications are featured on one platform and secure smooth operations, allowing tool consolidation with existing IT-infrastructure, thus omitting risk of interaction failures or non-fit of tool interfaces.

Synoptik with its pre-configured industry templates is in use within aerospace, automotive, automation, medical and health care companies.

Contact:

Dagmar Bisky-Groh / dagmar.bisky@gpsyst.com / + 49-173-9904996

Gravity Pull Systems, Inc. / http://www.gpsyst.com

Gravity Pull System:

Gravity Pull Systems, Inc. is the enabler of industrialization in additive manufacturing. With decades of experience, the company supports manufacturers and print service providers to succeed in digital transformation within the expanding field of AM. The company is headquartered close to Zurich, Switzerland.

Implementing Digital DNA in real production environments to achieve Industry 4.0 / IIoT standards in Additive Manufacturing (AM)

Gravity Pull Systems, Inc., the enabler of industrialization in additive manufacturing, recently launched an integrated Schedule Optimizer and MES system that provides a simple solution to a highly complex problem:

While most of existing solutions for Planning/Scheduling and Manufacturing Execution Systems (MES) require a special process design to meet relevant requirements for AM processes, Gravity’s product suite Synoptik provides a technology that enables best economics of scale and supports profound digital transformation in additive manufacturing.

The Synoptik product suite provides an all-in-one solution, enabling

• Holistic process planning across entire manufacturing processes, including post-processing with the objective to achieve the most optimal levels of material consumption, material re-use and capacity utilization
• full transparency and traceability by a 24/7 total view on each & every process step
• industry-specific Audit & Compliance conformity for Aerospace, Automotive, Automation and Medical industries
• significant cost savings by reduced manufacturing costs while ensuring sustainability

For detailed information, contact Gravity that offers workshops to explore Synoptik‘s benefits in optimizing AM processes. Gravity also supports companies that are considering adding AM to their traditional manufacturing operations.

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Contact:

Dagmar Bisky / dagmar.bisky@gpsyst.com /   Mobile: + 49-173-9904996

Gravity Pull Systems, Inc. / http://www.gpsyst.com

Gravity Pull System:

Gravity Pull Systems, Inc. is the enabler of industrialization in additive manufacturing. With decades of experience, the company supports manufacturers and print service providers to succeed in digital transformation within the expanding field of AM. The company is headquartered close to Zurich, Switzerland.

….Sie begleiten die digitale Transformation des Produktportfolios auf IoT / Industry 4.0 Level in einem finanzstarken mittelständischen Unternehmen im Raum Stuttgart gesucht.

Stellenprofil zum Download, bei Fragen hilft Ihnen Britta Kühner gerne weiter: service@digitalprofessions.com / 0173-9904996

Latest Press Info by our AM-partner:

The Swiss start-up Gravity Pull Systems is bringing a so far unique software solution onto the market that converts additive manufacturing processes into holistic overall processes through AI-applications and creates higher cost efficiency. The solution is used in the aerospace, automotive, automation and medical industries.

Compared to existing software solutions, each with singular functions, the holistic 24/7 solution approach of the AI-based software platform Synoptik enables industrialized manufacturing processes across all process stages:

• Dynamic adaptation of changed process parameters in real time through integration of the Scheduling Optimizer function in a Manufacturing Execution System (MES), which regulates e the flexible adaptation of production times.

• 24/7 full transparency and traceability across the entire manufacturing process through continuous monitoring via Track & Trace.

• Configurable workflows ensure industry-specific compliance requirements for aerospace, automotive, automation and medical technology.

• Higher profitability in additive manufacturing processes through reduced manufacturing costs and lower material consumption, which also has a lasting effect on environmental protection.

The way Synoptik works is based on highly complex AI-models whose algorithms calculate all changes to process parameters, material consumption and schedules 24/7 in real time. Manufacturing processes are continuously adapted to new results and production costs are continuously recalculated.

The digital transformation in additive manufacturing at Industry 4.0 / IIot level is given an additional boost by the AI-based applications:

New or time-bound orders can be easily incorporated into the more transparent production environment without affecting existing production processes, and ensure higher productivity and utilization of production capacities.

Continuous monitoring of all parameter settings with adjustment of material consumption and procurement, batch mixing, quality inspection and fault reports „on the fly“ ensures the efficient use of resources for sustainable production.

New batch numbers are generated automatically, e.g. when mixing batches, increasing or decreasing the cycles of recyclable material, or reclassifying recycled powder according to test processes. Production objects such as construction panels or generated material batches are serialized in order to call up the exact course of individual parts, e.g. the X / Y / Z coordinates of parts within a given build panel.

The immutability of logged data is relevant for conformity to audit and compliance requirements. This is ensured by sensors that, in addition to storing and writing information on a non-modifiable data storage medium (e.g. blockchain), generate private or public keys without manual intervention. 

The functionality is demonstrated in the Synoptik product video.

Contact:

Gravity Pull Systems, Inc. / http://www.gpsyst.com / Mobile + 49-173-9904996

Gravity Pull System:

With decades of experience in additive manufacturing processes, Gravity Pull Systems supports manufacturers, manufacturing companies and print service providers with progressive technical solutions in the digital transformation at Industry 4.0 / IIoT level. The company is based in Buchs / Zurich, Switzerland.